{"id":599,"date":"2009-10-21T12:57:27","date_gmt":"2009-10-21T10:57:27","guid":{"rendered":"http:\/\/www.verticallimits.nl\/?page_id=599"},"modified":"2015-02-18T18:09:38","modified_gmt":"2015-02-18T16:09:38","slug":"deca-2-stage-54mm-minimum-diameter-2-stage-rocket","status":"publish","type":"page","link":"https:\/\/www.verticallimits.nl\/?page_id=599","title":{"rendered":"DECA V &#8211; Two-Stage"},"content":{"rendered":"<h3><span style=\"color: #333333;\"><a href=\"https:\/\/www.verticallimits.nl\/wp-content\/uploads\/\/2009\/12\/DECA-V.jpg\"><span style=\"color: #333333;\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-thumbnail wp-image-1648\" title=\"DECA V\" src=\"https:\/\/www.verticallimits.nl\/wp-content\/uploads\/\/2009\/12\/DECA-V-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" \/><\/span><\/a><span style=\"color: #000000;\">Rocket outline<\/span><\/span><\/h3>\n<p><span style=\"color: #333333;\">Rocket \u2013 Two stage rocket<\/span><\/p>\n<p><span style=\"color: #333333;\">Motors \u2013 DECA 8 grain KNDX &amp; Cesaroni 54mm J1055 Vmax &#8211; 2G<\/span><\/p>\n<p><span style=\"color: #333333;\">Booster \u2013 Newly\u00a0constructed similar to the DECA IV fin can method\u00a0&#8211;\u00a0 with enlarged fins to allow for a high static stability margin upon lift off.<\/span><\/p>\n<p><span style=\"color: #333333;\">Separation &#8211; By ignition of the second stage.<\/span><\/p>\n<p><span style=\"color: #333333;\">Recovery Sustainer &#8211; Design as per DECA IV.<\/span><\/p>\n<p><span style=\"color: #333333;\">Recovery Booster &#8211; motor delay set at 7s.<\/span><\/p>\n<p><span style=\"color: #333333;\">Payload \u2013 IMU, I-AM and\u00a0Beeline GPS tracker into nosecone and\u00a0#11 HD camera looking down<\/span><\/p>\n<p><span style=\"color: #333333;\">Documentation \u2013 Full NERO RSDS, parachute simulation sheet, SolidRocketMotor file\u00a0&amp; RockSim file.<\/span><\/p>\n<p><span style=\"color: #333333;\">Diameter: 58mm<\/span><\/p>\n<p><span style=\"color: #333333;\">Length: 2446mm<\/span><\/p>\n<p><span style=\"color: #333333;\">Weight fully loaded as-built: 6476gr of which was 1153gr propellant<\/span><\/p>\n<p><span style=\"color: #333333;\">Cd derrived from flight data: xxx<\/span><\/p>\n<p><span style=\"color: #333333;\">Motor: DECA 8 grain KNDX. Total impuls &amp; Isp from flight data: xxxNs. Isp xxx,xs<\/span><\/p>\n<h3><span style=\"color: #000000;\">Goals<\/span><\/h3>\n<ul>\n<li><span style=\"color: #333333;\">Fly in a two\u00a0stage configuration to\u00a0\u00b1 3,4km.<\/span><\/li>\n<li><span style=\"color: #333333;\">Use head end ignition on the DECA 8 grain KNDX motor<\/span><\/li>\n<li><span style=\"color: #333333;\">Separate sustainer from booster\u00a0by sustainer motor ignition.<\/span><\/li>\n<li><span style=\"color: #333333;\">Use a Cesaroni\u00a0 54mm 3G casing with spacer on a Cesaroni J1055 Vmax reload (2G)\u00a0and use the motor delay to recovery the booster.<\/span><\/li>\n<\/ul>\n<h3><span style=\"color: #333333;\">Flight 1 DECA V two stage &#8211; Friday 26.04.2013<\/span><\/h3>\n<p>\u00a0On <strong>Friday 26.04.2013<\/strong>\u00a0we woke up and the fog was hard to miss from our hotel window. Temperatures plummeted from comfortable 16-18\u00b0 C to 7-9\u00b0 Celsius with a 4-7m\/s wind blowing from the North. On top of that it never stopped drizzling throughout\u00a0the day and the rain ranged from\u00a0a drizzle to a hefty shower. The weather reminded us\u00a0of an unfavorable launch in 2004. Clouds were estimated to be at 200m. With only a few active flyers on the NERO side\u00a0we had some trouble with erecting the tower to the rather unusual 20\u00b0 azimuth. Lessons learned: set up the launch rail on Thursday and focus on flying rockets on Friday.<\/p>\n<p><strong>DECA V<\/strong> &#8211; By that time a fellow\u00a0NERO rocketeer\u00a0LD decided not to risk his 3+km rocket and did not fly. Quite understandable when seeing the extensive\u00a0Arduino payload in the nosecone. The same risks could be opted\u00a0about the DECA V two stage with a simulated apogee of 3,4km. However with a Beeline GPS in the nose cone and a GSM GPS tracker attached to the shock cord and no experimental launch day scheduled within the coming moths I decided to fly the two stage rocket anyway. Eventough only the first 200m could be witnessed. Rocket prep was easy, the\u00a0GPS trackers were confirmed to function\u00a0and within the hour the DECA V was sitting in the launch rail. One problem popped up which would later be the cause of flight anomaly. Because of the rain the plastic nosecone became wet. Normally the payload module is activated though the nosecone end after which the nosecone is put on and secured by aluminium tape. This had worked flawless during the last 4 launchs however this time the tape holding the nosecone to the airframe would not stick due to the rain. A quick fix was deemed to be found when the aluminium tape was exchanged for duct tape. After the launch area was cleared\u00a0the recovery and sustainer ignition electronics were powered on &amp; armed (quite a tense moment with the sustainer motor being a mere 30cm away). But the reliable RDAS Tiny functioned just fine. Secondly the Cesaroni igniter was inserted into the J-1055 Vmax and the DECA V two stage was ready for launch at 12:45.<\/p>\n<p>After a\u00a0quick count down the\u00a0Cesaroni Vmax\u00a0hauled the two stage rocket quickly out of the rail into a straight and stable ascent, quickly disappearing into the clouds. The seconds were counted down and\u00a0right on que (considering the\u00a03s coast delay and 2 additional seconds for distance to be covered at the speed of sound) the sustainer came up to full\u00a0pressure. With a muffled sound and absolutely no visual confirmation\u00a0the sustainer was thought to be on its way to 3,4km. However, only seconds into the flight we stopped receiving the Beeline GPS coordinates (later the cause was tracked to the nosecone separating from the airframe and taking\u00a0along the antenna and\u00a0half of the Beeline GPS) and about a minute into the flight the rocket was spotted under parachute at an unlikely angle from the launch rail. This made recovery of the sustainer easy but straight away stopwatches were checked as the rocket landed way too soon. But nobody knew what happened because of the clouds. Landing location of the sustainer as sent by the GSM GPS: 52.395768 005.922133. While writing this report the booster is still misplaced and\u00a0has yet to be found. Recovery of the booster should have been\u00a0simple trusting on the Cesaroni motor ejection set at 7-8s with\u00a0the recovery harness\u00a0consisting of Kevlar and the parachute wrapped in a Kevlar burrito. Nobody saw it landing.<\/p>\n<p>Onboard video of the DECA V two stage flight also\u00a0capturing the booster separation by sustainer ignition:\u00a0<\/p>\n<p><iframe loading=\"lazy\" title=\"DECA V experimental two stage rocket Flight I\" width=\"1170\" height=\"658\" src=\"https:\/\/www.youtube.com\/embed\/Iex9eUmf9MI?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen><\/iframe><\/p>\n<p>After analyzing the onboard camera footage and extracting still\u00a0images from the video with Quicktime it was discovered that just\u00a0before or at\u00a0sustainer burn out the nose cone separated from the rocket sending it into and unstable flight with lots of spin. The spin and curved trajectory likely being cause\u00a0by a\u00a0previous camera hole looking out the airframe now serving as a jet exhaust with 300m\/s air rushing in from the top where the nose cone normally would be. A video still of the nosecone &amp; Beeline GPS\u00a0antenna\u00a0fly by\u00a0at the left of the rocket\u00a0can be found below.<\/p>\n<p><a href=\"https:\/\/www.verticallimits.nl\/wp-content\/uploads\/\/2013\/04\/PTDC0001-10807.jpg\"><img loading=\"lazy\" decoding=\"async\" title=\"DECA V nose cone fly by\" src=\"https:\/\/www.verticallimits.nl\/wp-content\/uploads\/\/2013\/04\/PTDC0001-10807-300x168.jpg\" alt=\"\" width=\"300\" height=\"168\" \/><\/a><\/p>\n<p>Landing spot DECA V:<\/p>\n<p><iframe loading=\"lazy\" src=\"https:\/\/maps.google.com\/maps?f=q&amp;source=s_q&amp;hl=en&amp;geocode=&amp;q=52.395768+005.922133&amp;aq=&amp;sll=52.39508,5.927768&amp;sspn=0.004472,0.011362&amp;t=h&amp;ie=UTF8&amp;ll=52.396318,5.923691&amp;spn=0.009165,0.018239&amp;z=15&amp;output=embed\" frameborder=\"0\" marginwidth=\"0\" marginheight=\"0\" scrolling=\"no\" width=\"425\" height=\"350\"><\/iframe><\/p>\n<p>The DECA V reached an\u00a0 altitude of 1310m at a peak velocity of 1050 km\/h.\u00a0\u00a0<\/p>\n<h3><span style=\"color: #000000;\">Conclusion<\/span><\/h3>\n<p><span style=\"color: #000000;\">ngg_shortcode_0_placeholder<\/span><\/p>\n<h3><span style=\"color: #000000;\">Post flight analysis &#8211; by BO<\/span><\/h3>\n<ul>\n<li><span style=\"color: #333333;\">***<\/span><\/li>\n<\/ul>\n<h3><span style=\"color: #000000;\">Design &amp; Construction<\/span><\/h3>\n<p><span style=\"color: #000000;\"><strong>Sustainer:<\/strong><\/span><\/p>\n<p><span style=\"color: #333333;\">Mass sustainer ready: 4877gr.<\/span><\/p>\n<p><span style=\"color: #333333;\"><a href=\"https:\/\/www.verticallimits.nl\/?page_id=1326\"><span style=\"color: #333333;\">DECA IV<\/span><\/a>\u00a0&#8211; same configuration as the single stage flight of 2012.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>Sustainer Motor &#8211; DECA 8 graing KNDX:<\/strong><\/span><\/p>\n<p><span style=\"color: #333333;\">Actual stack length (8grains)= 551mm. Length motor chamber 570mm; liner length 56xmm; clearance 1mm.<\/span><\/p>\n<p><span style=\"color: #333333;\">Average coating on the grains (pinch of NC lacquer combined with isopropanol and finely ground commercial BP: near nozzle,\u00a0six grains only ends coated with\u00a00.3gr\u00a0BP \/ grain.\u00a0Two grains near forward closure painted all surfaces\u00a0 0,5-0,6gr BP \/ grain. Total BP coating 2.9gr.<\/span><\/p>\n<p><span style=\"color: #333333;\">Average grain length:\u00a063,8mm. Average grain density (actual\/ideal): 98%. Average grain mass: 144,1 gr. Core diameter 20,5mm.<\/span><\/p>\n<p><span style=\"color: #333333;\">Igniter: 5,0gr (2,5gr commercial 3F BP + 2,5gr of magnesium.<\/span><\/p>\n<p><span style=\"color: #333333;\">Sustainer igniter hooked up to RDAS Tiny Igniter 3 output being brown wire. Set at: <strong>3s.<\/strong><\/span><\/p>\n<p><span style=\"color: #333333;\">ngg_shortcode_1_placeholder<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>Sustainer Recovery<\/strong><\/span><\/p>\n<p><span style=\"color: #333333;\">Main parachute 800mm diameter + 1m tubular kevlar with end spliced for connection to d-shackle. 5m\u00a0 tubular kevlar with both ends spliced for d-shackle. Payload with M6 eye bolt for connection to d-shackle. Burrito style parachute bag. Kevlar cloth 350 x 235mm. Length = spare (60mm) + length parachute (150mm) +GPS tracker (70mm) + overlap (70mm) = 350mm. Width = 1,5 \u00b7 \u03c0 \u00b7 ID tube = 255mm.<\/span><\/p>\n<p><span style=\"color: #333333;\">Tumble free fall equals an (fictive) hemispherical parachute\u00a0 of 0,45m diameter with Cd of 1,75.<\/span><\/p>\n<p><span style=\"color: #333333;\">Under parachute is an hemispherical parachute of 0,8m diameter with Cd of 1,8.<\/span><\/p>\n<p><span style=\"color: #333333;\">Above mentioned values are derived from the DECA IV descent actuals verified in flight I 09-10-2012:<\/span><\/p>\n<ul>\n<li><span style=\"color: #333333;\">Tumble free fall DECA IV rocket = 26,0m\/s<\/span><\/li>\n<li><span style=\"color: #333333;\">Under parachute\u00a0 = 12,4m\/s.<\/span><\/li>\n<li><span style=\"color: #333333;\">Rocket mass =\u00a0 3,740kg<\/span><\/li>\n<\/ul>\n<p><span style=\"color: #333333;\">A 2,0gram apogee straw charge was used \u2013 checked 16.03.2013<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>Booster:<\/strong><\/span><\/p>\n<ul>\n<li><span style=\"color: #333333;\">Booster length = 580mm.<\/span><\/li>\n<li><span style=\"color: #333333;\">Booster mass incl motor retention hook,\u00a0rail\u00a0button &amp; shock cord retention:\u00a0676gr<\/span><\/li>\n<li><span style=\"color: #333333;\">Recovery harness incl parachute &amp; kevlar parachute protector: 42gr<\/span><\/li>\n<li><span style=\"color: #333333;\">Booster without motor but including, rail button,\u00a0recovery harness &amp; parachute: 715gr.<\/span><\/li>\n<li><span style=\"color: #333333;\">Booster fully loaded incl 2G Vmax in a 3G casing: 1599gr.<\/span><\/li>\n<\/ul>\n<p><span style=\"color: #000000;\"><strong>Booster Motor &#8211; Cesaroni Pro54-2G J1055 Vmax<\/strong><\/span><\/p>\n<ol>\n<li><span style=\"color: #333333;\">Motor length 3G = 320mm of which 10mm is rear closure.<\/span><\/li>\n<li><span style=\"color: #333333;\">Casing 3G &#8211; 54mm &#8211; 232.6gr<\/span><\/li>\n<li><span style=\"color: #333333;\">Rear closure &#8211; 44.4gr<\/span><\/li>\n<li><span style=\"color: #333333;\">Case Spacer length = 85mm<\/span><\/li>\n<li><span style=\"color: #333333;\">Case Spacer 58-60gr<\/span><\/li>\n<li><span style=\"color: #333333;\">Unmodified forward closure: 82.9gr. After setting the delay 82,2gr.<\/span><\/li>\n<li><span style=\"color: #333333;\">Set delay removal at max. in this case\u00a0it indicates 9. So minus 9 sec. Actual depth hole in delay grain: 9,8mm<\/span><\/li>\n<li><span style=\"color: #333333;\">Grain A (near nozzle): 180,0gr. Core 22,5<\/span><\/li>\n<li><span style=\"color: #333333;\">Grain B (near forward closure): 180,1gr. Core 22,5<\/span><\/li>\n<li><span style=\"color: #333333;\">4,2mm between top grain and\u00a0top of liner<\/span><\/li>\n<li><span style=\"color: #333333;\">Motor reload mass 546gr.<\/span><\/li>\n<li><span style=\"color: #333333;\">Motor loaded = 882gr (3G casing + spacer).\u00a0Normal motor loaded: 772gr. ==&gt;\u00a0Extra weight penalty for 3G casing + space = 110gr.<\/span><\/li>\n<li><span style=\"color: #333333;\">Gap closure and liner 1,1-1,3mm<\/span><\/li>\n<\/ol>\n<p><span style=\"color: #333333;\">ngg_shortcode_2_placeholder<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>Booster\u00a0Recovery<\/strong><\/span><\/p>\n<p><span style=\"color: #333333;\">Parachute 410mm diameter. Parachute rolled: length 60mm (4part zigzag), diameter 35mm, mass 20gr.\u00a01,6m tubular kevlar (4mm)\u00a0with both ends spliced for d-shackle.\u00a0Burrito style parachute bag. Kevlar cloth 350 x 235mm. Length = overlap (70mm) + length parachute (60mm)\u00a0+ overlap (70mm) = 200mm. Width = 1,3 \u00b7 \u03c0 \u00b7 ID tube (54mm)\u00a0= 220mm.<\/span><\/p>\n<p><span style=\"color: #333333;\">2stage:<\/span><\/p>\n<ul>\n<li><span style=\"color: #333333;\">Mass 6476gr<\/span><\/li>\n<li><span style=\"color: #333333;\">Cg 2-stage\u00a0@ 1550mm from tip<\/span><\/li>\n<li><\/li>\n<\/ul>\n<p><span style=\"color: #333333;\">\u00a0<\/span><\/p>\n<p><span style=\"color: #333333;\">\u00a0<\/span><\/p>\n<h3><span style=\"color: #000000;\">Payload<\/span><\/h3>\n<p><span style=\"color: #333333;\">Payload built by BO and will contain:<\/span><\/p>\n<ul>\n<li><span style=\"color: #333333;\">RDAS Tiny<\/span><\/li>\n<li><span style=\"color: #333333;\">IMU<\/span><\/li>\n<li><span style=\"color: #333333;\">I-AM sensor package<\/span><\/li>\n<li><span style=\"color: #333333;\">Big Red Bee GPS tracker &#8211; mass 56,5gr<\/span><\/li>\n<li><span style=\"color: #333333;\">640&#215;480, 30fps &#8211; Turnigy camera &#8211; looking out<\/span><\/li>\n<\/ul>\n<p><span style=\"color: #333333;\">Rocket will further more contain:<\/span><\/p>\n<ul>\n<li><span style=\"color: #333333;\">1280&#215;720, 30fps &#8211; &#8220;#11 HD Key Chain camera&#8221; &#8211; looking down<\/span><\/li>\n<li><span style=\"color: #333333;\">real time mini GPS tracker<\/span><\/li>\n<\/ul>\n<p><span style=\"color: #333333;\">Assembled rocket &amp; payload. Determined Cp &amp; Cg. Static margin of 4,83 cal.<\/span><\/p>\n<h3><span style=\"color: #000000;\">Notes<\/span><\/h3>\n<p><span style=\"color: #333333;\">Length:<\/span><\/p>\n<ul>\n<li><span style=\"color: #333333;\">Parachute in tube 1\/6: 200mm<\/span><\/li>\n<li><span style=\"color: #333333;\">Parachute in tube 1\/4: 260mm<\/span><\/li>\n<li><span style=\"color: #333333;\">First stage kevlar shock cord: 100mm<\/span><\/li>\n<li><span style=\"color: #333333;\">GPS tracker: 65mm<\/span><\/li>\n<\/ul>\n<p><span style=\"color: #333333;\">Glass Body tube<\/span><\/p>\n<ul>\n<li><span style=\"color: #333333;\">OD = 57.8mm<\/span><\/li>\n<li><span style=\"color: #333333;\">ID = 54.6mm<\/span><\/li>\n<\/ul>\n<p><span style=\"color: #333333;\">Glass Coupler tube<\/span><\/p>\n<ul>\n<li><span style=\"color: #333333;\">OD\u00a0 54.5mm<\/span><\/li>\n<li><span style=\"color: #333333;\">ID = 50.9mm<\/span><\/li>\n<\/ul>\n<p><span style=\"color: #333333;\">Machining the glass tube to length: While cutting the tube square on a lathe don&#8217;t go all the way and leave 0,4mm wall thickness remaining. Final cut by hand with sharp hobby knife. This to prevent glass fiber weave to catch up with cutting tool thereby causing delamination of inner layer of glass fiber.<\/span><\/p>\n<h3><span style=\"color: #000000;\">Library<\/span><\/h3>\n<ul>\n<li><span style=\"color: #333333;\"><a href=\"https:\/\/www.verticallimits.nl\/wp-content\/uploads\/\/2009\/10\/20130414-DECA-V-Flight-I.zip\"><span style=\"color: #333333;\">20130414 &#8211; DECA V &#8211; Flight I<\/span><\/a>\u00a0&#8211; all files as submitted prior to the flight.<\/span><\/li>\n<li><span style=\"color: #333333;\"><a href=\"https:\/\/www.verticallimits.nl\/wp-content\/uploads\/\/2010\/10\/Manual-beelineGPS_13.pdf\"><span style=\"color: #333333;\">Manual beelineGPS_13<\/span><\/a> &#8211; Manual Big Red Bee GPS tracker<\/span><\/li>\n<li><span style=\"color: #333333;\"><a href=\"https:\/\/www.verticallimits.nl\/wp-content\/uploads\/\/2010\/10\/Manual-TH-D7-Dutch.pdf\"><span style=\"color: #333333;\">Manual TH-D7-Dutch<\/span><\/a> &#8211; Manual Kenwood TH-D7 transceiver<\/span><\/li>\n<li><span style=\"color: #333333;\"><a href=\"https:\/\/www.verticallimits.nl\/wp-content\/uploads\/\/RDAS-Tiny-addendum-15.04.10.pdf\"><span style=\"color: #333333;\">RDAS Tiny addendum &#8211; 15.04.10<\/span><\/a><\/span><\/li>\n<li><span style=\"color: #333333;\"><a href=\"https:\/\/www.verticallimits.nl\/wp-content\/uploads\/\/Manual-GPS-tracker.pdf\"><span style=\"color: #333333;\">Manual GPS tracker<\/span><\/a> &#8211; Mini Real-Time Spy GSM GPRS GPS Tracker, Tracking Device<\/span><\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>Rocket outline Rocket \u2013 Two stage rocket Motors \u2013 DECA 8 grain KNDX &amp; Cesaroni 54mm J1055 Vmax &#8211; 2G Booster \u2013 Newly\u00a0constructed similar to the DECA IV fin can method\u00a0&#8211;\u00a0 with enlarged fins to allow for a high static stability margin upon lift off. Separation &#8211; By ignition of the second stage. Recovery Sustainer<\/p>\n<p><a href=\"https:\/\/www.verticallimits.nl\/?page_id=599\" class=\"more-link themebutton\">Read More<\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":664,"menu_order":95,"comment_status":"closed","ping_status":"open","template":"","meta":{"ngg_post_thumbnail":0,"footnotes":""},"_links":{"self":[{"href":"https:\/\/www.verticallimits.nl\/index.php?rest_route=\/wp\/v2\/pages\/599"}],"collection":[{"href":"https:\/\/www.verticallimits.nl\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.verticallimits.nl\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.verticallimits.nl\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.verticallimits.nl\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=599"}],"version-history":[{"count":55,"href":"https:\/\/www.verticallimits.nl\/index.php?rest_route=\/wp\/v2\/pages\/599\/revisions"}],"predecessor-version":[{"id":2100,"href":"https:\/\/www.verticallimits.nl\/index.php?rest_route=\/wp\/v2\/pages\/599\/revisions\/2100"}],"up":[{"embeddable":true,"href":"https:\/\/www.verticallimits.nl\/index.php?rest_route=\/wp\/v2\/pages\/664"}],"wp:attachment":[{"href":"https:\/\/www.verticallimits.nl\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=599"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}